Sound Deadening and Insulation for 4WDs, Utes and Canopies

Kool Wrap Van Liner Insulation

A touring build is loud in ways a daily driver is not. You are on corrugations for hours, the back of the vehicle is a steel box with nothing in it, and every drawer, fridge and jerry can has a panel behind it that drums.

Sound deadening fixes the panels. This page covers where it goes in a 4WD, a ute canopy or a wagon, and how much you need.

For heat coming off the engine and exhaust rather than noise, our 4WD and touring heat protection page maps the common touring heat problems to the products that solve them. What sound deadening is and how it works is covered in car sound deadener explained.

Why a canopy or a tray drums

A canopy is a large, flat, unsupported steel or aluminium panel with air behind it. Hit a corrugated road and the panel vibrates. The vibration is the noise, and it is amplified by the empty box behind it.

Mass stops it. A sound deadening sheet pressed onto the middle of a panel makes that panel too heavy to ring at the frequency the road is feeding it. You do not need to cover everything. You need mass where the panel is largest and least supported, which is the middle.

Where sound deadening goes in a 4WD

AreaCoverageWhy
Cabin floor100 per cent, under the carpetThe largest panel and the closest to the road
Front door skinsThe flat inner skin, behind the trimClosest hard surface to your ear
Rear door or tailgateThe flat sectionsUsually untreated from the factory
Wheel arches, inside the vehicleThe flat faces you can reachStone and tyre noise arrives here
Wagon rear floor and side panelsFloor fully, side panels in the centreLarge empty panels behind the trim
Canopy walls and roofSections in the centre of each panel, around 20 to 30 per centEdges are already braced by the frame
Canopy floor100 per centRoad noise and drawer rumble both come through it

The 20 to 30 per cent figure on large panels is not a shortcut. Full coverage on a braced panel adds weight for very little gain, and weight matters in a touring build.

What to order for a 4WD or ute build

Kool Wrap sound deadening sheets are 50 x 32cm, around 2mm thick at 3kg per square metre, with an aluminium top layer. Cut them with scissors, peel and press.

JobPack
Four doorsTwelve sheets, roller included
Cabin floor and doorsTwenty-four sheets
A small canopy or wagon rearTwenty-four sheets
A canopy fit-out with lining over the topThe Small Van and 4WD kit, 3.84 square metres of deadener with 10 square metres of 10mm Van Liner and a free roller

Kit #1 is the one built for this. The deadener goes on the metal and the Van Liner goes over it, which is the right order and the reason the two are packaged together.

Sound and heat in a canopy are two layers, not one

Deadening sheets add mass and stop the drumming. They do not stop the canopy getting hot in the sun.

For that, add foil bubble insulation behind the lining panels, with the joins taped. It is waterproof, it blocks up to 95 per cent of radiant heat, and it needs an air gap in front of it to work, which is exactly what sits behind a lining panel.

Order of work in a canopy: deadener on the bare metal, foil bubble or Van Liner over it, lining panels last.

4WD window insulation

Glass is the weakest thermal panel in any vehicle. A 4WD parked in the sun takes most of its cabin heat through the windows, and at night the same glass loses it again.

Cut reflective sheet to the shape of each window and make removable panels. Foil bubble insulation is the usual choice because it is 5mm thick, blocks up to 95 per cent of radiant heat, is waterproof and cuts with scissors. Trace the glass onto the sheet, cut slightly oversize, and let the panel wedge itself into the window frame. Foil side out.

For the windows in a canopy or a camper build, the same panels work and can live behind the lining when they are not in use.

Window panels are a heat job, not a noise job. They do nothing for drumming, and sound deadening does nothing for the glass.

The other noises in a touring build

Sound deadening handles panels. It does not handle everything.

  • Engine and diesel clatter comes through the firewall and over the bonnet. That is under bonnet insulation and deadener on the cabin side of the firewall.
  • Drawer and load rattle is a fitment problem. No amount of deadener fixes a drawer that is not packed tight.
  • A hot floor over the exhaust is heat, not noise, and it is a shielding job. Our hot floor fix for LandCruisers, 4WDs and utes covers it.
  • Exhaust noise itself is a muffler question and not something Kool Wrap sells into.

Doing it in the right order

Strip the interior back to metal first. It is the only time you will have access, and going back later to do a panel you skipped means pulling everything out again.

  1. Everything out. Carpet, trim, drawers, lining.
  2. Degrease every panel you intend to treat.
  3. Deadener down. Floor first, then doors, then the large panels.
  4. Roll every sheet hard, especially the edges.
  5. Insulation layer over the top where you want heat control as well.
  6. Lining, trim and drawers back in.

Do the floor even if you are short on material. It is the panel that pays.

Build it once

Tell us your vehicle, your canopy and what you are fitting out. Call 1300 44 33 34 or email sales@koolwrap.com.au and we will work out the quantities with you. Kool Wrap has supplied heat and sound protection in Australia since 1995, from our office in Rowville, Victoria, and ships Australia-wide with tracking sent after dispatch.